All work

Case study · Enterprise SaaS · Print & packaging

Redesigning estimating for commercial print & packaging

Six disconnected legacy screens became one guided, three-step workspace. Estimates got about 40% faster, with no manual re-entry.

Role
Lead UX designer
Product
Arch, enterprise web app
Timeline
2025 – 2026
Platform
Web
Scope
Estimating workflow: quick and detailed estimates
Redesigned estimate workspace: step navigator, AI-detected product, chip selectors and AI suggestions panel

Branding is removed from legacy screens. Customers and figures in the prototype are demo data.

In 30 seconds

Skim the bold lines and visuals; open "More context" for detail.
Problem
One estimate took six or more disconnected screens, with every detail typed in again.
My role
Lead UX designer, 2025 – 2026, from field research to prototype.
What I did
Audited the legacy tool, shadowed CSRs, then designed a three-step guided workspace with auto-fill and AI suggestions.
Result
Estimates about 40% faster, with no manual re-entry.
6 → 3screens per estimate
~40%faster estimates
0manual re-entry steps
00FrameOverview

One guided workspace replaced six screens that never shared context.

Customer service reps (CSRs) build 20–25 price estimates a day for commercial print and packaging jobs. In the legacy tool, one estimate meant hopping across six or more screens and re-typing the same details each time.

More context

We audited the system, shadowed CSRs on the production floor, and rebuilt estimating as a three-step flow with auto-fill, live pricing and AI suggestions.

Before and after
6+disconnected screens per estimate, with manual re-entry every time
3guided steps in one session, with auto-fill and auto-save
  1. Baseline auditLegacy walkthrough
  2. Field researchShadowing on the floor
  3. AnalysisEmpathy mapping
  4. StrategyPrinciples & flow
  5. DesignPrototype & test
01DiscoverBaseline audit

One estimate meant six or more screens and no shared state.

CSRs worked in a disjointed, non-linear interface. We audited every screen in the estimating path and shadowed users to see how they actually got work done.

The legacy experienceSelect to enlarge

Key finding: users tracked context by hand, in Excel or on sticky notes, because nothing carried over between screens.

6+

screens to complete one estimate

100%

of estimates needed manual re-entry

2.1/5

user satisfaction (internal audit)

02DiscoverField research & analysis

The real cost was stress: CSRs didn't trust the tool to be right.

Beyond the UI audit, we studied the cognitive load on the shop floor. Empathy mapping and observation sessions explained why each friction point existed.

Empathy map

Says & does

Off-system calculation
Uses Excel to pre-calculate prices before entering them.
Manual tracking
Keeps client preferences and configurations by hand.
Excessive double-checking
"Where's that field… again?"

Thinks & feels

Tired & frustrated
Anxious about pricing errors; the tool feels slow and dated.
Repetitive effort
"Why do I need to select the same options again?"
Low trust
Doesn't trust the tool to get it right.

Pain points

Missing features
Gaps force manual workarounds.
No client profiles
Data is re-entered every time.
High cognitive load
A confusing interface demands constant checking.

Design opportunities

In-tool calculation
Transparent pricing logic inside the tool.
Client profiles
Save and reuse client and product configurations.
Clear progress & review
Fast feedback and visible progress.
03DiscoverTarget persona

We designed for a CSR handling 20–25 estimates a day under pressure.

Field shadowing and structured interviews pointed to one primary user, who bridges sales, production and the client on every job.

ST

Sarah Thompson

Customer service representative · primary persona
Experience
7 years in print estimating
Workload
20–25 estimates per day
Location
Cincinnati, Ohio
Tech comfort
Intermediate; at home in Excel

"I'm always afraid I'll forget to add the coating cost, and the client will get a wrong quote."

Sarah, CSR
  • Speed & accuracyCreate estimates with minimal manual corrections.
  • Client satisfactionKeep sales, production and clients aligned.
  • Error preventionPricing mistakes delay production and damage trust.
  • Seamless conversionTurn estimates into jobs without friction.
Pain pointWhat happensSeverity
NavigationSwitches between multiple screens to finish one estimate.High
RepetitionRe-enters customer, company and contact details every time.High
VisibilityUnclear which section (product, add-ons, pricing) she's editing.Medium
FeedbackNo confirmation after saving or calculating.Medium
ReliabilityFears losing data on reload. No auto-save.High
04DefineStrategy

Shift the CSR's job from calculating to verifying.

We set two core principles, then tied every pain point to a concrete design decision.

Principle 1

Reduce cognitive load

Turn complex math into values calculated automatically from the job type.

Principle 2

Validate in real time

If a dependency is missing, point to it visibly before it becomes an error.

UX challengeDesign decision
Too many fields on one screenProgressive disclosure with collapsible sections
Losing context while navigatingA progress stepper that shows the current stage
Manual data re-entryAuto-fill and memory for recent clients
No feedback on save or calculateToast messages and a live total price
Cognitive overloadClear section headers, consistent alignment and icon cues
05DefineThe new workflow

Every step that didn't earn its place was removed.

We mapped the CSR's end-to-end flow, from client request to quote letter, and designed a small set of patterns to carry it.

  1. Basic detailsCustomer → company → contact → category
  2. Product detailsType → quantity → size → material
  3. Add-ons & finishingProofing → coating → packaging
  4. Price summaryReview → edit → recalculate
  5. Quote letterGenerate → submit or send to the estimating queue
Chips, not dropdownsEvery categorical choice is visible at once.
Auto-fill & memoryRecent clients and configurations are pre-filled.
Live validationErrors show as they happen; saves are confirmed.
Progress visibilityStep navigator with per-section status.
AI suggestionsMaterials and missing fields from similar past estimates.
Auto-saveDrafts save every few seconds, with a visible indicator.
06DefineResearch → design

Every element in the workspace traces back to a finding.

The three-column layout, chip selectors, AI panel and live progress sidebar each resolve a documented frustration from Sarah's day.

Baseline audit6+ disconnected screens, no shared state
Three-step linear workflowCustomer → requirements → review in one session.
Empathy mapManual re-entry on every estimate
Auto-fill & client profilesPicking a customer fills company, contact and recent configuration.
Key quoteAfraid of missing the coating cost
AI suggestions panelSimilar past estimates and missing fields surface before errors happen.
Pain pointsNo feedback on save or calculate
Live price + progressRunning total and completeness at every step; saves are confirmed.
StrategyOverwhelming screens, high cognitive load
Chip selectorsProduct type, size, coating and finishing as scannable chips.
07DesignFinal design

Pick a product, then choose a quick or a detailed path.

CSRs start from product setup, then choose a Quick Estimate (a guided RFQ for the estimating team) or a Detailed Estimate (full costing with a live cost panel). Both share the same step navigator, auto-save and AI suggestions.

Try the working prototype

Walk the redesigned flow end to end: pick a product, choose Quick or Detailed estimate, and review the quote.

Password protected. Email me at ramprasadp1304@gmail.com for access. Best on a laptop or desktop screen.
Prototype screensOpen prototype →
Product setup: category cards, template cards and a live preview of the folding carton 123
  1. Visual categoriesProduct types are cards with icons, not a long dropdown.
  2. Live previewThe chosen product, template and style are confirmed as you go.
  3. Two pathsQuick or Detailed, and CSRs can switch later.
08DeliverOutcomes

Half the screens, about 40% faster, and nothing typed twice.

The guided workspace replaced six disconnected screens. CSRs now verify auto-calculated values instead of pre-calculating in Excel.

6 → 3

screens to complete an estimate

~40%

faster estimate completion

0

manual re-entry steps

100%

auto-save coverage